Products
Nose to Nozzle Metal Component Supplier to the Aerospace and Defense Industry
MW Aerospace Solutions is focused on designing and manufacturing highly engineered precision metal components and assemblies for aerospace and defense applications.
Electrodeposited Bellows and Assemblies
Custom engineered and manufactured using FlexNickel®, a signature Cobalt-Nickel alloy, and proprietary electrodeposition technology, these components offer infinite cycle life and thinnest wall construction (.0005 inch) for optimum sensitivity, lightweight construction yet highest durability. Their unique sensitivity often makes them ideal for sensors in instrumentation.
Edge Welded Bellows and Assemblies
Optimized designs for challenging aerospace and defense applications that require the highest cycle life and widest operating temperature ranges from -420 to 1300ºF. Over a hundred die sizes are available in a wide choice of materials including exotic metals like Titanium and Hastelloy. Edge welded bellows are the ideal solution regardless of size, weight, pressure or temperature constraints and are often used for pumps in fuel regulation.
Electroforms
Unique custom aerospace electroforms in unusual shapes, miniature sizes and close tolerances. Servometer’s electroforms are extremely lightweight yet structurally rigid and can be manufactured in various materials including copper, silver and gold. They are often utilized for their unique dimensional requirements.
Machined Springs
Endless design options are possible since attachments can be easily integrated into the single piece construction, plus torque can be transferred smoothly into pure movement with 1% rate accuracies setting your design options above the rest.
Springs
The ultimate source for compression springs, torsion springs, and stampings. Manufacturing numerous types of precision springs in various shapes, (round, flat, conical, oval) in a wide range of materials including 300 stainless steel, 17-7 PH Stainless, Inconel, Hastelloy and titanium and exacting sizes that are capable of storing energy in small spaces and delivering a specific, predictable response to an applied force at any given time. Ideal choice for interiors and nozzle assemblies.
Wire Forms
Industry leading wire forms using advanced manufacturing technologies including bending, drawing, cutting, stretching and straightening for custom solutions and traditional spring functionality with minimum stress and long-life.
Assemblies
If consolidating suppliers, controlling inventory or lowering production and manufacturing costs is a concern than our assembly services can help manage a project by delivering a pre-assembled spring, coupling or other engineered metal component complete with the necessary fittings, flanges or other attachment that allows it to seamlessly fit into your production part.
Fasteners
A broad variety of fasteners including captive screws, jack screws, nuts, retainers, standoffs, spacers, washers studs, handles and more… Available in a variety of materials and finishes in both metric and American standard dimensions.
Applications
We understand our customers’ application needs and deliver the best manufacturing solutions that are both cost effective and increase speed to market.
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Custom designed metal components are used in all three types of instrument systems: flight, engine and navigation and are commonly part of large complex aircraft such as the Boeing 7 series.
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For holding gear doors open or closed springs help control the automatic response of uplock switches and forward latch mechanisms in landing gear door latch operations.
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High performance valve springs in a variety of wire diameters from (add values) are silicon-Chrome or Chrome-Vanadium Quenched and tempered for optimum performance and reliability.
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For lightweight, balancing solutions such as overhead bin doors and even heavier bay doors and other articulating devices springs provide unique options for push, pull and twist requirements.
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Constant force springs are ideal for use on navigation systems such as antennas and for satellites, while bellows assemblies helps monitor airspeed, altitude and hydraulic pressure.
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We employ the same quality and expertise whether we are ensuring our torsion springs are held to incredibly close tolerances or we are designing the right end configuration.
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Used in business jets, commercial transport aircraft and military transport aircraft, springs, bellows and machined springs transfer pressure and temperature into predictable mechanical movements in less than half an inch in diameter.
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Die springs or heavy duty compression springs are the ideal solution for high stress or heavy load applications and can be shot peened for extended life.
About Us
Setting a New Standard in Mission Critical Components
Because our products are commonly specified in mission critical components, everything we do meets the rigorous system safety and performance standards of organizations such as the FAA, DoD, and NASA. To create our custom springs, wire forms, and assemblies, we employ a Quality Management System (QMS) that is AS9100 and ISO9001 certified – international standards that the Aircraft, Space, and Defense (AS&D) industry as well as the civil and military aviation industries rely on for quality management, safety, and reliability. We are also an ITAR registered contractor and highly experienced in working with DFARS materials.
Innovation and Advanced Engineering
Our technical expertise and commitment to pushing the boundaries of engineering excellence make us one of the most innovative aviation suppliers in the market today. Our customers know they can rely on us for quick quote turnaround, rapid prototyping, rigorous testing, and unique expertise in working with exotic materials. They also know our components will continue performing as specified year after year—even in the most extreme operating conditions imaginable.
Unique Solutions, Custom Built
Our unique processes and equipment ensure quality, control, and performance for the most demanding jobs, including lightweight, high-temperature, low-temperature, and high-corrosion applications.
We are fully CNC capable and offer special expertise in working with titanium, beryllium copper, Inconel®, Hastelloy®, chrome vanadium, chrome silicon, and various other manufacturing materials.
Quality and Industry Approvals
MW Aerospace Solutions is focused on continuous improvement and commitment to exceptional levels of quality and service at every stage from concept to delivery.
- ISO 9001 and AS9100 certified
- FAA, DoD,and NASA compliant
- Quality Management System (QMS)
- ITAR registered contractor
- DFARS materials (highly experienced)
Our Brands
Solutions for Focused Industry Segments Based on Specialized Technologies
The key to our success is our coalition of industry-leading brands and the combined strength of their core competencies. Each brand offers a unique set of specialty products and excellence in engineering expertise.
Atlantic Spring – Flemington, NJ
Atlantic Spring began in 1925 and has become a full-range manufacturer of custom springs, clock springs, flat springs, shaped wire springs, wire forms and assemblies. This expert provider of custom-focused manufacturing solutions is highly dedicated to the on-time delivery of quality, cost-effective parts. The quality systems and CNC equipment used by Atlantic Spring assure consistency and reliability, while providing a lean manufacturing program.
BellowsTech – Ormond Beach, FL
BellowsTech specializes in edge welded metal bellows manufacturing and design. With over a hundred die sizes and a wide variety of material choices from Titanium to exotic alloys BellowsTech is capable of producing custom bellows that can compress up to 90% of their free length.
Servometer – Cedar Grove, NJ
For more than 60 years Servometer is the worldwide leader of electrodeposited bellows and rigid electroforms. Through a unique and proprietary manufacturing process Servometer is able to produce flexible, lightweight and extremely rugged bellows, couplings, electrical contacts and rigid electroforms in miniature sizes (as small as 0.20 inches) for a wide variety of applications that require strict tolerances or exotic materials.
Helical Products – Santa Maria, CA
Helical Products is a global leader in manufacturing flexible solutions. The engineering and complex manufacturing we deliver elevates applications for virtually any industry from military, aerospace and defense, medical, energy, automation, high performance racing, robotics and more. Our proprietary process creates a flexure for couplings, machined springs and one piece custom solutions that integrates attachments, simplifies assembly and can be accomplished in a wide range of exotic materials. Since 1958, our engineering expertise, exceptional customer service and quality products, have delivered custom engineered parts all over the world providing customers with reliable, quality products to help solve mechanical misalignment problems.
Accurate Screw Machine (ASM) – Fairfield, NJ
Accurate Screw Machine (ASM) is a manufacturer of custom and stock electronic hardware, fasteners, and precision machined components for numerous industries including aerospace, military, medical and electronics. Accurate Screw Machine is ISO 9001:2015, AS9100 Rev D certified, DFARS, REACH, RoHS, and ITAR compliant/registered.
